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 Molded Polyester Signblanks


How do I get a wooden sign that will not..... rot, crack, warp, split, blister,bleed or peel and last for more than 50 years?


Easy - use a cast/molded Polyester signblank from Classic Signs

If you have a need for something really tough use Classic's solid polyester/solid urethane signblanks.



foxfire cast polyester golf t sign classic signs nc 200x250


Classic Signs is unusual in it's ability to mold and cast signs in a couple of different mediums. On this page we talk about our

Solid Polyester Molded Signblanks

We can use the same mold for different materials. This means that your signs can all be identical to look at, but some will be so strong you can drive over them with a golf cart. The others will just outlive most of us.


aberdeen molded cast signblank hdu stained classic signs nc 180x286All heart vertical grain redwood looks beautiful when sandblasted, and so for many of our signblanks that is what we used to make the masters. That master is then taken and a mold is made. From that mold we then cast our signblanks either in HDU (high density urethane ) or in solid polyester or solid urethane (depending on the project).


st blade trail sign cast polyester street sign 2man 160x285The result is a molded signblank that looks and feels exactly like the original item, down to a microscopic level. It is so exact you cannot tell the difference until you dig into it with a knife.



It is resistant to heat and cold, it has zero moisture content, it does expand and contract more than HDU but it won't rot, crack, warp, split, or bleed.

If it is kept painted it will last indefinitely, that's a very long time so we just claim it will last for 50 years or more.

We have many signs that are now about 23 years old that still look great.

We recomend repainting every 6-8 years to look their best depending on your location the color, and type of paint etc.


When we get into more specialized usage that we suggest Polyester molded signs. Anywhere they are in danger of being hit hard; golf balls, animals, lawn mowers even vandalism.

st sign molded cast street sign blade very strong can be lettered  with reflective 2sided classic signs nc 539x144





If there is a good chance your sign may be at risk.

Damage by animals to signs is rare, but if it does happen it usually occurs where there are no humans, at the far end of a golf course or on a walking or hiking trail. These are the type of locations we recommend our Polyester signblanks.

Polyester signblanks are also recommended for traffic signage; Speed limit signs, stop signs etc.

See video super tough signs

 For signs in hightrafficareas and "in the line of fire" on golf courses etc. Or any where damage is likely to occur this is the material to use. We have heard stories of signs sometimes being damaged by woodpeckers and squirrels even bears, if that might be the case for your project then this is the correct material for it.


3way redwood style molded cast sign with threaded rods classic signs nc 160x120




reidsville molded cast city seals vandal damage resistant polyester classic signs nc 300x169


Custom Molded


I you are in need of a lot of signs for a resort or a golf course or maybe even a walking or hiking trail, we can provide you with the right product at the right price and save you a lot of money.


Some signs will always need to be custom made, however once we get to secondary and tertiary signs, street name signs and trail or directional signs, making molds and casting them is practical, attractive and very cost effective.


Plus if the individual sign blanks are lettered using vinyl, when a sign is no longer needed don't throw it away, remove the vinyl letters and reuse it . Recycling at its best and you don't have to buy a new sign.


When we create custom molds for our clients we usually include their logo or emblem in the master sign that we make the mold from. This way your logo is an integral part of every sign.


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Call us on 1800.948.4307 now for assistance with your sign project

or even better use the form to the left and

Get 2 Hours Free Design Time


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Some of what we create on a regular basis

Signs we manufacture are used for but limited to: Business signs, shops signs, restaurant signs, condominium Signs, subdivision signs, golf course signs, street signs, housings development signs, salon signs, beauty parlor signs, real estate signs, commercial signs, industrial signs, house signs, farm signs, beach house signs, resort signs, traffic signs, hotel & inn signs, pub signs, vehicle signs, interior & ada signs, boat signs, truck signs, office signs professional signs, trail signs wall sign, entrance signs, lobby signs, street name signs, outdoor signs, custom signs, mall signs, retail signs , marina signs, architectural signs.

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